Shot blasting machine and magnetic polishing machine are two common surface treatment equipment. Although they are both used to improve the surface quality of workpieces, there are significant differences in their working principles, scope of application, and effects.
1. Working principle
Shot blasting machines use high-speed rotating impellers to eject abrasives such as steel and ceramic balls onto the surface of workpieces, removing impurities such as oxide scales, rust layers, and burrs through impact and friction, while enhancing surface hardness and fatigue resistance. Shot blasting treatment can not only clean the surface, but also create compressive stress on the surface, improving the fatigue strength of the workpiece.
Magnetic polishing machines use magnetic fields to drive stainless steel needles or abrasives to rotate and vibrate at high frequencies on the surface of the workpiece, achieving polishing, deburring, and Kunshancleaning through friction between the abrasive and the workpiece surface. Magnetic polishing is suitable for processing complex shapes and small workpieces, and can achieve uniform polishing without damaging the workpiece.
2. Scope of application
Shot blasting machines are suitable for large workpieces or batch processing, such as automotive parts, castings, forgings, etc., especially for situations where surface hardness needs to be strengthened. Due to the high impact force of shot blasting treatment, it is not suitable for thin-walled or fragile workpieces.
Magnetic polishing machines are suitable for small, precision or complex shaped workpieces, such as jewelry, medical equipment, electronic components, etc. Magnetic polishing can handle small parts that are difficult to reach by traditional methods, making it suitable for occasions that require high surface smoothness.
3. Processing effect
After shot blasting machine treatment, the surface roughness of the workpiece is relatively high, but it can significantly enhance the surface hardness and fatigue resistance, making it suitable for workpieces that need to withstand high stress. Shot blasting treatment can also improve the corrosion resistance of workpieces and extend their service life.
After being processed by a magnetic polishing machine, the surface of the workpiece has a high degree of smoothness and can achieve a mirror effect, making it suitable for occasions that require high surface smoothness. Magnetic polishing does not change the size and shape of the workpiece, making it suitable for processing precision parts.
4. Equipment cost and maintenance
The cost of shot blasting equipment is relatively high, and it requires regular replacement of abrasives and maintenance of vulnerable parts such as impellers, resulting in high operating costs. Shot blasting machines occupy a large area and are suitable for large-scale production environments.
Magnetic polishing machine equipment has relatively low cost, long abrasive service life, simple maintenance, and low operating cost. Magnetic polishing machine has a small volume and is suitable for small-scale production or laboratory use.
5. Environmental Protection and Safety
Shot blasting machines generate a large amount of dust and noise during operation, requiring dust removal equipment and sound insulation measures, with high environmental requirements. Attention should be paid to safety protection during operation to avoid abrasive splashing and injuring people.
The magnetic polishing machine has less noise and dust during operation, and has good environmental performance. The operation is relatively safe, but attention should still be paid to avoiding abrasive splashing.
summarize
Shot blasting machines and magnetic polishing machines each have their own advantages, and the choice of equipment depends on the material, shape, size, and surface treatment requirements of the workpiece. Shot blasting machines are suitable for large workpieces and occasions that require surface strengthening, while magnetic polishing machines are suitable for polishing small and precision workpieces.
